Manual barcode scanning with forklifts can be a hidden bottleneck in warehouse and shop floor operations. Operators must stop, scan, and confirm each load—slowing down productivity and increasing the chance of human error.
A global manufacturer experiencing these issues partnered with AbeTech to bring their material movement process into the future.
The Problem: Inefficient Forklift Operations Hurt Throughput
Before automation, this manufacturer faced:
❌ Manual scanning delays at every pick-up and drop-off
❌ Frequent scanning errors and lost data
❌ Lack of visibility into forklift activity and material location
❌ Safety concerns from screen-based distractions on the move
These issues led to longer material transit times, incorrect inventory records, and missed production deadlines.
The Solution: Scannerless Forktruck Automation from AbeTech
AbeTech implemented a scannerless RFID solution that removed the need for manual barcode scanning. The system included:
• Zebra FX9600 RFID Readers mounted on forklifts
• RFID-tagged pallets and materials
• Zebra MotionWorks™ to track forklift locations and actions in real time
• Custom software to feed location and movement data into the client’s WMS/ERP
• Hands-free operation with no screen interaction required
By automating data capture and forklift tracking, AbeTech created a system where every move is recorded accurately—without relying on operators to scan barcodes.
The Results: Smarter, Safer Forklift Operations
🚛 Faster Material Movement: Eliminated scan-time delays
📊 Real-Time Visibility: Know where every asset and forklift is, instantly
🧑🏭 Reduced Human Error: No more missed or incorrect scans
📉 Improved Safety: Less operator distraction, more focus on driving
📦 Better Inventory Accuracy: Every load tracked, from origin to destination
Why It Matters
Automation at the forklift level has the power to transform modern manufacturing and warehouse operations. AbeTech’s scannerless forktruck solution helps manufacturers move faster, operate more safely, and capture data with greater accuracy—all without adding complexity for the operator.
Your Next Step
Still using barcode scanners on your forklifts? It's time for an upgrade.
🔗 Contact AbeTech to implement scannerless forktruck automation and drive real ROI.
#RFID #ForktruckAutomation #WarehouseInnovation #MotionWorks #AbeTech #SmartManufacturing
