PALLET SCANNING

ENSURE ACCURATE SHIPMENTS AND AUTOMATED PALLET SCANNING

Prevent mis-shipments and improve outbound accuracy with AbeTech’s automated pallet scanning system—designed for validation at the stretch wrapper in high-throughput warehouse environments.

 

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Leverage purpose-built pallet scanning technology to improve shipping accuracy and dock efficiency.

GateKeeper automated pallet scanning solutions are built using multiple state-of-the-art fixed-mount barcode readers or vision cameras that efficiently capture data from multiple barcode labels across various pallet configurations. Designed to operate in high-demand situations, the systems ensure that all pallet-related data is accurately captured and integrated into warehouse management systems (WMS) - without the need for manual scanning.

Reduce individual scan times from minutes to seconds

Automate your pallet scanning process to minimize time-consuming manual handling. With GateKeeper’s advanced pallet scanning solutions, you can experience significant efficiency gains and faster turnaround times, making your warehouse operations more agile and productive.

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Experience read rates up to 99.9% in ideal conditions

Avoid costly inventory discrepancies, shipping errors, and production delays while maintaining compliance and safeguarding your brand’s reputation. The use of advanced imaging technology ensures that your system consistently achieves high read rates and improves the accuracy of inventory tracking and order fulfillment.

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“AbeTech's Pallet Scanning System enhanced our compliance tracking and operational efficiency. Its quick integration and accurate scanning have notably streamlined our warehouse operations.”
–  Operations Manager, Global Food Manufacturer

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Strengthen shipping accuracy and support compliance-image

Strengthen shipping accuracy and support compliance

With an advanced pallet scanning system, you can accurately capture and log pallet label information to ensure compliance and enhance quality control. This benefit is especially important in industries like food and beverage and pharmaceuticals, where outbound accuracy and documentation are critical.

Optimize costs without compromising on performance

By moving from manual barcode scanning to fully automated pallet verification, you can reduce labor costs, eliminate scanning bottlenecks, and increase accuracy at scale. Our pallet scanning solutions deliver the power of advanced machine vision with minimal maintenance—giving you faster throughput and long-term operational efficiency.

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FEATURES

Pallet scanning features designed with your business needs in mind

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Multi-barcode reading

Our solutions can capture and decode several barcodes at once, even from different angles, ensuring comprehensive data capture on all sides of each pallet.

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High-speed image capture

Optimized for stretch wrap environments, GateKeeper captures and processes barcode data in milliseconds—keeping up with fast-moving pallets without slowing production.

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Advanced optical systems

We integrate solutions that incorporate cutting-edge optical systems capable of decoding the most damaged or obscured labels, maintaining accuracy in challenging conditions.

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Tailored for your environment

Our vision engineering experts configure every system to match your unique layout, lighting, and label placement—ensuring reliable reads even in challenging pallet configurations.

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No moving parts

The automated scanning systems offer a low-maintenance and highly reliable solution, reducing the frequency and costs associated with repairs and downtime. Ideal for settings where continuous operation is critical.

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Large field of view with ultra-wide FOV and ultra-long DOF

An exceptionally wide field of view and long depth of field can scan a large scan area and multiple barcodes from greater distances.

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Seamless ERP/WMS integration

AbeTech’s GateKeeper pallet scanning solution works with existing enterprise systems to unify data across operations.

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USE CASES

Where AbeTech meets your pallet scanning needs

  • Shipping verification: Increase outbound throughput with faster, automated pallet scanning at the stretch wrapper—no manual scanning required.
  • Load verification: Confirm pallet accuracy against shipping data before it's loaded onto the truck.
  • Outbound traceability: Capture and record pallet data at the dock door to support shipping documentation and audit readiness.
  • Quality assurance: Ensure all boxes on a pallet match shipping and receiving documentation.
  • Lot and serial number validation: Validate that the lot numbers and serial numbers on items are correct as they are processed on the stretch wrapper.
  • Efficient bulk handling: Process large volumes of products on pallets quickly and accurately.
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EBOOK

Seamless Automation: How GateKeeper Enhances Your Existing Systems

GateKeeper integrates with your existing WMS, ERP, MES, RFID, and labeling systems—without requiring costly replacements or workflow disruptions.

  • Works with major automation platforms
  • Eliminates manual scanning and increases efficiency
  • Improves traceability and compliance

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DIFFERENTIATORS

Why AbeTech?

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Customized solution design

Building an effective pallet scanning solution isn't as simple as assembling hardware. It requires engineers skilled in machine vision technology and advanced scanning systems—and even then, it’s still a challenge. AbeTech’s team has the expertise to design and implement a customized solution tailored to your specific needs.

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Up to 99.9% accurate read rates

Experience exceptional barcode read rates that far exceed traditional handheld scanners, ensuring rapid and reliable data capture. AbeTech's solutions leverage industry-leading technology and to deliver near-perfect read rates.

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Comprehensive data capture

Efficiently scan barcodes and capture essential photographic data for thorough documentation and verification. AbeTech’s solutions ensure robust traceability, supporting your compliance and quality control needs with precise and comprehensive data capture.

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Easy integration with existing systems

Seamlessly integrate our pallet scanning solutions with your current logistical and warehouse management systems. AbeTech ensures smooth data transfer and real-time updates, eliminating the need for extensive system overhauls and minimizing disruption to your operations.

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Long-term scalability

Our scalable solutions grow with your business, supporting operations from small warehouses to extensive networks. With a modular design, easily upgrade from single-sided to multi-sided scanning, adapting to your evolving needs without significant reinvestment.

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Exceptional support and maintenance services

Benefit from our comprehensive support and maintenance services, ensuring your systems remain operational and effective. AbeTech minimizes downtime with prompt, expert assistance, keeping your operations running smoothly and efficiently.

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Get in touch

Want to know how pallet scanning can revolutionize your operations?

Our skilled in-house engineers are ready to demonstrate how the right pallet scanning solution will improve your workflow efficiency, ensure compliance, and enhance reliability.

Take the next step by requesting a meeting to learn more, get pricing, or arrange a site survey.

Schedule a consultation

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Frequently asked questions

What is a pallet scanner?

A pallet scanner is an automated system—typically utilizing machine vision or barcode technology—that captures and records detailed information from entire pallets as they move through the supply chain. It gathers data such as pallet ID, contents, and location in real time to ensure accurate tracking, load verification, and compliance with shipping orders.

How does pallet scanning improve warehouse efficiency?

By automating the scanning process, pallet scanning reduces labor-intensive manual efforts, minimizes errors, and speeds up the handling of incoming and outgoing goods, significantly enhancing overall warehouse efficiency and productivity.

Can the pallet scanning system read damaged or obscured barcodes?

Yes, our pallet scanning systems are equipped with advanced imaging technology capable of reading barcode labels that are damaged, dirty, or partially obscured, ensuring high accuracy in all conditions.

Is the GateKeeper pallet scanning solution compatible with existing warehouse management systems (WMS)?

Absolutely, our pallet scanning solutions are designed to integrate seamlessly with most existing WMS platforms, facilitating smooth data transfer and real-time updates without the need for extensive modifications.

What types of barcodes can the pallet scanning system scan?

Our systems are versatile and can scan a wide range of barcode types, including but not limited to UPC, Code 128, QR codes, and Data Matrix, covering the needs of various industries and products.

How is the data from pallet scanning used?

Data captured from pallet scanning is used to update inventory records, track product locations, assist in routing within the facility, and provide insights for forecasting and planning.

Can the pallet scanning system handle high volumes during peak times?

Yes, our systems are designed to handle high volumes of pallets during peak operational times, ensuring consistent performance even under intense workloads.

What training is required to operate the pallet scanning system?

Minimal training is required as our systems are designed with user-friendly interfaces. Comprehensive training sessions and support materials are provided to ensure your team can fully leverage the technology.

What maintenance is required for the pallet scanning system?

Regular maintenance schedules are minimal and primarily involve basic cleaning and software updates. Our service team is available to provide support and perform any necessary repairs or upgrades.

What are the benefits of a pallet scanning system?

A pallet scanning system offers numerous benefits, including enhanced real-time inventory visibility, improved traceability, and streamlined operations. By capturing data at every movement point, the scanning system enables automated load verification, reducing errors and mis-shipments. This leads to faster shipping and receiving processes, increased operational efficiency, and better compliance with regulatory standards—all contributing to lower operational costs and a stronger return on investment.
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