PACK STATION SOLUTIONS

ENSURE ITEM-LEVEL ACCURACY WITH AUTOMATED PACK STATION VERIFICATION

Prevent mispacks and replace redundant double-checks with automated item validation, with every SKU confirmed before it’s boxed and shipped.

 

Schedule a consultation

 

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Leverage purpose-built pack station scanning technology to increase fulfillment accuracy and reduce packing time.

AbeTech’s GateKeeper pack station verification systems use fixed-mount vision cameras and barcode scanners to validate each item in real time as it’s packed. Integrated with your database (MES, WMS, ERP, etc.) and shipping software, our warehouse packing station ensures only the correct SKUs and quantities make it into the box, reducing chargebacks, customer complaints, and rework.

Reduce packing errors

Automatically detect incorrect or missing items before boxes are sealed. By scanning items at the moment of packing, your team catches issues early, without slowing down the order fulfillment process.

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Save space without sacrificing speed-image

Experience 99.9% read rates in ideal conditions

High-performance scanners and advanced imaging technology ensure each barcode is read quickly and accurately, even with high SKU variation, tight timelines, or inconsistent label placement.

Ensure up to 33% faster packing operations

Automate pack station scanning with fixed industrial scanners, machine vision, or RFID to speed fulfillment, eliminate manual steps, and keep orders moving without slowing down your team.

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FEATURES

Features designed with your packaging needs in mind

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Item-level barcode validation

Confirm each item matches the order by scanning item-level barcodes before they’re packed.

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Real-time pack verification

Instantly detect incorrect SKUs, quantities, or missing items before a package is sealed.

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Operator alerts and guided exceptions

Instant visual and audible cues notify packers of errors, and on-screen instructions instruct them to resolve issues before sealing the box.

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Touchscreen interface

Give packers live visual feedback on pass/fail results and next steps.

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Role-based permissions

Operators, supervisors, and admins each have defined access levels, ensuring security, accountability, and efficient workflows.

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Seamless WMS integration

Sync packing validation data with your warehouse systems for a complete order history.

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Low-maintenance, high-performance hardware

Avoid disruption with reliable scanning solutions designed for long-term durability in fast-paced packing environments.

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Reporting and export

Track and review every transaction with built-in reporting tools. Export data to Excel or integrate directly with your WMS for full visibility and compliance.

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Optional image audit trail

Vision cameras are standard for verification, with configurable image capture available as added scope for quality control and compliance checks.

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USE CASES

Where AbeTech ensures packing accuracy and compliance 

  • Final validation before shipping: Ensure every box is verified before leaving the warehouse floor, reducing downstream errors and customer complaints.
  • Item count accuracy check: Confirm the exact number of items and the right components in each order to prevent shortages or overages.
  • Label-to-product match: Verify that the right product matches the correct label for complete order integrity.
  • Packing slip verification: Cross-check packing slips against scanned items to eliminate documentation errors.
  • Error reduction in high-SKU environments: Handle complex product mixes with confidence through automated validation.
  • Audit trail for quality assurance and customer service: Maintain a record of packed items for compliance support and faster issue resolution.
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EBOOK

Seamless Automation: How GateKeeper Enhances Your Existing Systems

  • Integrates with WMS, ERP, and labeling systems
  • Minimizes manual scanning
  • Increases packing accuracy
  • Improves traceability and compliance

DOWNLOAD EBOOK

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DIFFERENTIATORS

Why leading fulfillment teams choose AbeTech

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In-house machine vision engineering

Our specialists design and deploy vision-based pack station systems that integrate seamlessly into high-volume environments, so you get proven automation that works from day one.

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People-powered partnership

With decades of industry experience, our team brings more than hardware; we bring insight, guidance, and proven practices. You gain a partner who knows how to make automation succeed on the floor.

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Custom-fit solutions

Every operation is unique. We tailor each pack station to your workflow, packaging requirements, and system architecture. We never force you into a one-size-fits-all model.

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Seamless enterprise integration

GateKeeper connects directly to your WMS, MES, and shipping systems, creating a single source of truth for order accuracy without adding complexity.

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Scalable by design

Start with a single bench or line, then expand to facility-wide or enterprise-wide deployments without rework. Your investment grows with your business.

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End-to-end support

From designing and installing a well-designed packing station to training and service, AbeTech’s proven install base and dedicated support team, trusted by enterprise leaders across manufacturing and logistics, are there to support you.

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Get in touch

Want to know how pack station scanning can improve accuracy and speed at the bench?

Our skilled in-house engineers are ready to demonstrate how the right pack station solution will improve your workflow efficiency, ensure compliance, and enhance reliability.

As a first step, we offer a discovery session to confirm barcode quality, lighting conditions, and WMS connectivity, so you’ll know exactly how the system will perform in your environment.

Take the next step by requesting a meeting to learn more, get pricing, or arrange a site survey.

Schedule a consultation

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Frequently asked questions

What is a pack station scanning system?

A pack station scanning system is an automated solution that validates individual items as they are packed into boxes. A well-organized packing station confirms correct SKU, count, and label to prevent mispacks and reduce downstream errors.

What scanning method does AbeTech’s packing station solution use?

The system uses presentation scanning, where items are validated automatically as they pass the scanner, ensuring speed and accuracy without manual intervention.

Does the system require manual scanning?

No, the system is primarily hands-free, with manual override available for exceptions.

How does it handle multiple items per box?

The system checks that each scanned item matches the packing list before the box is closed. Configurations support sequential or bulk scans.

What happens if an item fails validation?

The system alerts the operator via touchscreen and prevents the order from proceeding until the issue is resolved.

Can it verify packing slips or shipping labels?

Yes, the system can validate label accuracy and compare it to order data in real time.

How does this integrate with my shipping software or WMS?

GateKeeper connects directly with your WMS and shipping label software to maintain a seamless digital record from pack to ship.

Can it handle high SKU complexity and changes?

Yes, GateKeeper solutions are optimized for operations with frequent product switches, varied packaging, and high SKU volume.

Can we add cameras to create an audit trail?

Vision cameras are a standard part of the industrial pack station system. As an added scope item, a configurable image audit trail can also be included, providing visual records for quality control and compliance checks.

Does the warehouse packing station support different user roles?

Yes, operators, supervisors, and admins each have specific permissions to keep processes secure and efficient.

Can we generate reports or export data?

Yes, the system records every transaction, with options to export logs for analysis, audits, or compliance checks.
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Request a consultation

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